Our Products
LPG Skid Dispenser Systems
Harsan designs and manufactures LPG Skid Dispenser Systems as fully ready-to-use Plug & Play mobile filling solutions. These mobile stations house all equipment, pipe connections, and safety accessories on a single chassis. Consequently, we eliminate infrastructure costs entirely. Furthermore, we deliver safe operation at any location, immediately.
Harsan Mobile LPG Filling Solutions and General Features
Simple and Easy Operation
Our system adapts rapidly to different sites thanks to its mobile structure. Consequently, we reduce installation time to near zero. Furthermore, it requires no complex assembly processes.
Maximum Safety
We deliver all electrical equipment on the system with Ex-Proof (explosion-proof) certification. Moreover, we select every component in compliance with international safety directives. Consequently, operational safety remains at the highest level at all times.
International Certification
We manufacture all equipment and machines in full compliance with EU standards. Consequently, our systems hold CE, AD2000, ASME, and PED certification. Furthermore, we deliver every certificate in full prior to dispatch.
High-Strength Tank Body and Manufacturing Standards
Tank Material and Structural Design
We design our tanks with a cylindrical cross-section to withstand the most demanding operating conditions. Furthermore, we use high-strength, fine-grained, normalised “P” series pressure vessel steel in accordance with EN 10028-3. Moreover, we maximise structural integrity with stress-relieving ellipsoidal dished heads.
Welding Standards and Quality
We perform all welding operations using materials compliant with EN ISO 14171 and EN ISO 14341. Furthermore, only our EN 9606-1 and ISO 14732 certified welders carry out all weld work. Moreover, we apply SAW or SMAW + SAW methods for shell and cap welding. Consequently, every weld joint carries documented quality assurance.
LPG Skid Technical Specifications
- Furthermore, Tank Class: Class 2 (Gas).
- Moreover, Design and Operating Temperature: –30°C / +70°C (Standard: –20°C / +50°C).
- Consequently, Design Pressure: 17.2 Bar.
- Additionally, Test Pressure: 24.6 Bar — every tank undergoes hydrostatic testing.
- Furthermore, we fully apply the following design standards: EN 12542, EN 13445/PED, CE Mark, AD 2000 Merkblatter, ASME U or U2 Stamp, CODAP, and BS 5500.
Approved Products for Storage
- Furthermore, UN 1965 — Hydrocarbon gas mixture.
- Moreover, UN 1978 — Propane.
- Additionally, UN 1011 — Butane.
- Consequently, UN 1075 — LPG gas.
Filling Systems and Smart Equipment
Digital Dispenser and Flow Capacity
We offer 1, 2, or 4 filling nozzle options based on operational demand. Consequently, we support multi-point simultaneous filling operations. Furthermore, we achieve high efficiency with a minimum flow of 5 lit/min and a maximum of 50 lit/min.
Multi-Purpose Operation
Our system fills AutoGas-converted vehicles with precision. Moreover, it simultaneously fills standard domestic and industrial LPG cylinders. Furthermore, we deliver high accuracy across both operating modes.
Comprehensive Safety Systems
We provide active safety equipment as standard to prevent hazards instantly. Furthermore, the following systems are present on every unit:
- Furthermore, the Emergency Shut-Off System enables immediate intervention.
- Moreover, the precision Gas Detector identifies leaks at an early stage.
- Additionally, the Ex-Proof Lighted Siren and Alarm Lamp deliver visual and audible warnings.
Quality Control, Testing and Coating
NDT and Pressure Testing
After production, certified NDT personnel perform Radiographic and Ultrasonic inspections on all welded joints. Furthermore, we apply a 24.6 Bar hydrostatic pressure test under the supervision of authorised independent bodies such as TÜV. Consequently, pneumatic leak testing confirms the full safety of every system.
Sandblasting and Corrosion Protection
We sandblast all tank exterior surfaces to SA 2.5 (SIS 05 5900) grade. Afterward, we apply a corrosion-resistant shop primer. Moreover, we follow with epoxy primer and high-quality acrylic topcoat for long-lasting protection.
Warranty
We provide a 1-year warranty against manufacturing defects on all mechanical parts. Consequently, we guarantee long-term safe operation on every unit.
Certificates and Quality Documents
Quality Management Certificates
- Furthermore, ISO 9001:2015 — Harsan Quality Management System Certificate.
- Moreover, ISO 3834-2 — Harsan Welding Quality Requirements Conformity Certificate.
- Additionally, EN 10204 / 3.1 — Pressure Vessel Material Certificate.
Inspection and Test Documents
- Furthermore, Ultrasonic and Radiographic Inspection Reports ship with every unit.
- Moreover, we deliver the Hydrostatic Test Certificate prior to dispatch.
- Consequently, Accessory Certificates and a detailed Instruction Manual accompany every system.
LPG Skid Dispenser Systems — Frequently Asked Questions
What is an LPG Skid Dispenser System (mobile filling station) and how is it installed?
Harsan LPG Skid Dispenser Systems house all equipment, pipe connections, and safety accessories on a single portable chassis. Furthermore, the Plug & Play design eliminates high infrastructure costs entirely. Consequently, you install and commission the system safely at any site, immediately.
What are the capacity and pressure specifications of mobile LPG filling stations?
We design our tanks for the storage of Class 2 hazardous gases including LPG, Propane, and Butane. Furthermore, we apply a design pressure of 17.2 Bar and a hydrostatic test pressure of 24.6 Bar. Moreover, we manufacture the tanks in fully customisable capacities to match your facility or field operation requirements. Consequently, we deliver the right solution for every project scale. The operating temperature range is –30°C to +70°C.
Which vehicles or cylinders can the LPG Skid digital dispenser fill?
We offer 1, 2, or 4 filling nozzle options based on operational demand. Furthermore, our digital dispenser fills AutoGas-converted passenger and commercial vehicles. Moreover, it simultaneously fills standard domestic and industrial LPG cylinders with high precision. In addition, flow capacity ranges from a minimum of 5 lit/min to a maximum of 50 lit/min.
What safety measures protect against explosion risk in mobile LPG stations?
We deliver all electrical equipment on the system with Ex-Proof (explosion-proof) certification. Furthermore, the Emergency Shut-Off System stops the entire system instantly in an emergency. Moreover, precision Gas Detectors identify leaks at an early stage. Consequently, Ex-Proof lighted and audible siren alarms add a further layer of certified safety.
What manufacturing, welding, and certification standards do Harsan LPG Skid tanks meet?
We manufacture the tank body from high-strength, fine-grained “P” series pressure vessel steel compliant with EN 10028-3. Furthermore, our EN 9606-1 and ISO 14732 certified welders perform all weld work using EN ISO 14171 and EN ISO 14341 compliant materials. Moreover, we apply SAW or SMAW + SAW methods for shell welding. Consequently, our systems hold CE, ASME (U Stamp), AD2000, PED, and EN 12542 certification.
What quality control tests does a Harsan LPG Skid system undergo before dispatch?
After production, certified NDT personnel perform Radiographic and Ultrasonic inspections on all welded joints. Furthermore, authorised independent bodies such as TÜV supervise a 24.6 Bar hydrostatic pressure test. Moreover, pneumatic leak testing confirms the full integrity of every system. Consequently, each unit ships with ISO 9001:2015, ISO 3834-2, and EN 10204 / 3.1 certificates.